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Air Service Units

FILTERS

FILTERS

Double filter action: air flow centrifugation and filter element
Available in 4 sizes with flow rates up to 14000 Nl/min and connections from 1/8” to 1”
Filtering cartridge made of HDPE available in three different filtration grades (5μm, 20μm, 50μm)
Filter cartridge can be regenerated by washing / blowing it or replaced
Bowl assembly via bayonet type quick coupling mechanism with safety button
Semi-automatic or automatic drain
Atex certification (II 2GD or II 3GD)
Inlet pressures up to 20 bar


CARBON FILTERS

CARBON FILTERS

Carbon filter
Available in 2 sizes with connections from 3/8” to 1”
Active carbon cartridge with built in particulate filter
Used to remove oil vapours, hydrocarbons, odours and particles
Oil residue up to <0,003 ppm (max imput aereosol 0.01 ppm)
High absorption capacity, with low differential pressure
Filtering performances 99.97% (particles up to 0.01 μm)
Bowl assembly via bayonet type quick coupling mechanism with safety button
Semi-automatic drain
Atex certification (II 2GD or II 3GD)
Inlet pressures up to 20 bar

CARBON FILTER WITH CONNECTIONS FROM 3/8” TO 1” – ALUMINUM/TECHNOPOLYMER


REGULATORS

REGULATORS

Diaphragm pressure regulator with relieving Available in 4 sizes with flow rates up to 8000 Nl/min and connections from 1/8” to 1” Low histeresis rolling diaphragm and balanced spool Available in four pressure ranges up to 12 bar Fitted with panel mounting locking ring Available with pressure gauge or digital pressure switch integrated Atex certification (II 2GD or II 3GD) inlet pressures up to 20 bar DIAPHRAGM PRESSURE REGULATOR WITH RELIEVING AND FLOW RATES UP TO 8000 NL/MIN AND CONNECTIONS FROM 1/8” TO 1” – ALUMINUM/TECHNOPOLYMER


SHUT OFF VALVES

SHUT OFF VALVES

3/2 N.C. shut off valve
Suitable for system downstream pneumatic feeding or exhaust
Manual, pneumatic and electropneumatic operation available
Up to 3off manual operation lockable device available (closed position)
Atex certification (II 2GD or II 3GD)

3/2 N.C. SHUT OFF VALVE – ALUMINUM/TECHNOPOLYMER


PRESSURE SWITCH

PRESSURE SWITCH

2 to 10 bar adjustable pressure switch with electrical connection
The electrical connection is made by mean of a 15 mm connector (DIN 43650 type C)
The microswitch contact could be normally closed or open (change overswitch)

2 TO 10 BAR ADJUSTABLE PRESSURE SWITCH WITH ELECTRICAL CONNECTION – ALUMINUM/TECHNOPOLYMER


SUPPLY AND DISCHARGE VALVE SINGLE

SUPPLY AND DISCHARGE VALVE SINGLE

Upon implementation of the AIRPLUS TG3 series, air-treatment units, PNEUMAX develops a supply and discharge valve, with an electropneumatic control and spring-return, fitted with a diagnostic system regarding the state of the valve, with the possibility of creating a double channel to determine the system’s redundancy. The SAFELINE supply and discharge valve in the single version is a classified component in CATEGORY 1 according to EN ISO 13849 and is appropriate for use in safety circuits until PL=C.

AN ELECTROPNEUMATIC CONTROL AND SPRING-RETURN, FITTED WITH A DIAGNOSTIC SYSTEM REGARDING THE STATE OF THE VALVE – ALUMINUM


PRESSURE REGULATORS WPR SERIES WIDE PRESSURE RANGE

PRESSURE REGULATORS WPR SERIES WIDE PRESSURE RANGE

WPR proportional piloting pressure regulators are designed to be able to provide an output pressure value P2 up to 18 bar and are available with the integrated pilot proportional pressure regulator or with an M5 connection for pneumatic proportional remote piloting.

• Output pressure up to 18 bar
• Flow rate up to 4000Nl/min
• There are versions available with or without proportional integration
• Proportional Integrated versions available with Analogue/Digital,
CANopen® , IO-Link, EtherCAT®, PROFINET IO RT and EtherNet/IP interface
• IN / OUT connections, main regulator G1/2″
• EXH connection, main regulator G1/4″
• IN connection, pilot regulator M5
• Versions available with external feedback


PRESSURE SWITCHES SERIES DS

PRESSURE SWITCHES SERIES DS


PRESSURE BOOSTER, P+ SERIES

PRESSURE BOOSTER, P+ SERIES

In some cases the force generated by a pneumatic actuator is not sufficient to carry out its required function. To overcome this problem it is then necessary, where possible, to either increase the working pressure or use a larger bore actuator providing it will fit within the structure of the machine.

PRESSURE BOOSTER, P+ SERIES


COALESCING FILTERS

COALESCING FILTERS

Coalescing filter
Available in 4 sizes with flow rates up to 8000 Nl/min and connections from 1/8” to 1”
Filtering cartridge with filtration grade of 0,01 μm
Filtering performances 99.97% (particles up to 0.01 μm)
Bowl assembly via bayonet type quick coupling mechanism with safety button
Semi-automatic or automatic drain
Atex certification (II 2GD or II 3GD)
Inlet pressures up to 20 bar


PANEL REGULATORS

PANEL REGULATORS

– High flow rates, up to 850 Nl/min
– ATEX II 2GD certified
– G1/8 – G1/4 ports
– Aluminium Die-casted body


PILOTED PRESSURE REGULATORS

PILOTED PRESSURE REGULATORS

Piston piloted pressure regulator
Available with pressure gauge or digital pressure switch integrated
Atex certification (II 2GD or II 3GD)
Inlet pressures up to 20 bar


PRESSURE REGULATORS FOR MANIFOLD

PRESSURE REGULATORS FOR MANIFOLD

Diaphragm pressure regulator with relieving Available with 2 front outputs connections G1/8 “ or with 1 front output and integrated pressure gauge on the opposite side Low histeresis rolling diaphragm and balanced spool Available in four pressure ranges up to 12 bar Fitted with panel mounting locking ring Available with Integrated pressure gauge Air supply can be applied by both directions (Right or Left) Max. 6off pressure regulators in manifold configuration Atex certification (II 3GD) TG1 DIAPHRAGM PRESSURE REGULATOR WITH RELIEVING – TECHNOPOLYMER


PROGRESSIVE START-UP VALVE

PROGRESSIVE START-UP VALVE

Progressive start-up valve
Available in 4 sizes with flow rates up to 15000 Nl/min and connections from 1/8” to 1”
Suitable for downstream system gradual pressurization
Downstream circuit filling time regulated via a built in flow regulator
Full pressure is allowed once the down stream circuit pressure reaches 50% of the inlet pressure
Atex certification (II 2GD or II 3GD)

PROGRESSIVE START-UP VALVE WITH FLOW RATES UP TO 15000 NL/MIN AND CONNECTIONS FROM 1/8” TO 1” – ALUMINUM/TECHNOPOLYMER


AIR INTAKE WITH PRESSURE GAUGE

AIR INTAKE WITH PRESSURE GAUGE

Available with pressure gauge or digital pressure switch integrated
Air intake connection device available
Material and version wide selection
Available in 4 sizes with connections from 1/8” to 1”
Atex certification (II 2GD or II 3GD) for Integrated pressure gauge version

AVAILABLE WITH PRESSURE GAUGE OR DIGITAL PRESSURE SWITCH INTEGRATED WITH CONNECTIONS FROM 1/8” TO 1” – ALUMINUM/TECHNOPOLYMER


MANIFOLD UNIT

MANIFOLD UNIT

Modular system
Compact and linear design
Maximum flexibility and reliability
Up to 10 items assembly with unlimited configuration
Flange coupling plug-n-play configuration
Maintenance possible without completely disassembling the group
Manifold integrated safety function elements
Material and version wide selection
Available in 4 sizes with connections from 1/8” to 1”
Atex certification (II 2GD or II 3GD)

MODULAR SYSTEM, FLANGE COUPLING PLUG-N-PLAY CONFIGURATION – ALUMINUM/TECHNOPOLYMER


1700 STANDARD

1700 STANDARD

Modern industrial applications require increasingly high performances from their pneumatic components. For example, the speed and thrust of a pneumatic actuator may need to be varied. These parameters often need to be modified dynamically while an operation is running.
This solution can be achieved by means of a regulator that can vary pressure over time.
Pneumax portfolio includes 1700 Series electronic proportional regulator, available in three different sizes with flow rates of 7, 1100, and 4000 Nl/min respectively and supporting Analog/Digital, CANopen® or IO-Link communication interfaces.


PRESSURE GAUGES SERIES DS

PRESSURE GAUGES SERIES DS


OIL REMOVAL FILTERS

OIL REMOVAL FILTERS

Oil removal filter with coalescing filter element
Available in 2 sizes with connections from 3/8” to 1”
Particle removal up to 0,01 μm
Oil residual 0,01 ppm
Cartridge clogging level display:
– green color – ok
– red color – warning (Δp>0,5 bar)
Bowl assembly via bayonet type quick coupling mechanism with safety button
Automatic drain mounted as standard
Atex certification (II 2GD or II 3GD)

OIL REMOVAL FILTER WITH COALESCING FILTER ELEMENT WITH CONNECTIONS FROM 3/8” TO 1” – ALUMINUM/TECHNOPOLYMER


FILTER REGULATORS

FILTER REGULATORS

Filter – diaphragm pressure regulator with relieving
Available in 4 sizes with flow rates up to 8000 Nl/min and connections from 1/8” to 1”
Low histeresis rolling diaphragm and balanced spool
Filtering element made of HDPE available in 3 different filtration grades (5μm, 20μm and 50μm)
Bowl assembly via bayonet type quick coupling mechanism with safety button
Semi-automatic or automatic drain
Available in four pressure ranges up to 12 bar
Fitted with panel mounting locking ring
Available with pressure gauge or digital pressure switch integrated
Atex certification (II 2GD or II 3GD) inlet pressures up to 20 bar

FILTER – DIAPHRAGM PRESSURE REGULATOR WITH RELIEVING, FLOW RATES UP TO 8000 NL/MIN AND CONNECTIONS FROM 1/8” TO 1” – ALUMINUM/TECHNOPOLYMER


LUBRICATORS

LUBRICATORS

Oil mist lubricator
Available in 4 sizes with flow rates up to 16000 Nl/min and connections from 1/8” to 1”
Bowl assembly via bayonet type quick coupling mechanism with safety button
Variable orifice size in function of the flow rate
Oil quantity regulation mechanism and oil quantity visualization dome made of polycarbonate (PC)
Oil refill plug
Lubricator oil recharge with pressurized system
Available with low level electrical sensor NO and NC
Atex certification (II 2GD or II 3GD)

OIL MIST LUBRICATOR WITH FLOW RATES UP TO 16000 NL/MIN AND CONNECTIONS FROM 1/8” TO 1” – ALUMINUM/TECHNOPOLYMER


AIR INTAKE

AIR INTAKE

Pneumatic by-pass
Available with 2 threaded connections
Atex certification (II 2GD or II 3GD)

PNEUMATIC BY-PASS AVAILABLE WITH 2 THREADED CONNECTIONS – ALUMINUM/TECHNOPOLYMER


SUPPLY AND DISCHARGE VALVE DOUBLE

SUPPLY AND DISCHARGE VALVE DOUBLE

Upon implementation of the AIRPLUS TG3 series, air-treatment units, PNEUMAX develops a supply and discharge valve, with an electropneumatic control and spring-return, fitted with a diagnostic system regarding the state of the valve, with the possibility of creating a double channel to determine the system’s redundancy.
The SAFELINE supply and discharge valve in the double version is a classified component in CATEGORY 4 according to ISO EN 13849 and is appropriate for use in safety circuits until PL=E.

AN ELECTROPNEUMATIC CONTROL AND SPRING-RETURN, FITTED WITH A DIAGNOSTIC SYSTEM REGARDING THE STATE OF THE VALVE, WITH THE POSSIBILITY OF CREATING A DOUBLE CHANNEL TO DETERMINE THE SYSTEM’S REDUNDANCY. – ALUMINUM


1700 INDUSTRIAL FIELDBUS

1700 INDUSTRIAL FIELDBUS

The 1700 Series electronic proportional regulators, in new fieldbus versions EtherCAT, PROFINET IO RT, EtherNet/IP and CC-Link IE Field Basic are available in three sizes with flow rates of 7, 1100 and 4000 Nl/min.
The aluminum body, the compact design and the possibility to be mounted in different positions, guarantee maximum reliability and great installation flexibility to meet customer needs. The M12 IN/OUT connectors, the integrated display for viewing and manage command parameters ensure simple, fast and safe setup.


1700 MINIATURIZED

1700 MINIATURIZED

Modern industrial applications constantly require more sophisticated and better performing pneumatic components . Flexibility and adaptability are key factor when designing a machine. The possibility to change the application parameter during operation such as for example the speed of a cylinder or the force generated by a rotary actuator are beneficial to the designer.
In the past it was necessary to design complicated pneumatic circuits based on pneumatic logic elements which required a lot of space and complicated set up, today, thanks to the electronic proportional regulators such operations are extremely easy to achieve and offer even more flexibility.
Pneumax miniaturized proportional regulators series integrates all the main features of the 521 series with the exclusion of the display and analogue/digital output.
High precision in pressure regulation, fast response speed, assembling options and reduced dimensions are the main advantages.


Pressure booster

Pressure booster

It is not unusual that, during some applications the thrust generated by a pneumatic cylinder is not sufficient for the specific purpose it has been designed for.
In order to get over the problem, the working pressure may be increased to a maximum line pressure which normally is 6 – 7 bar; alternatively the problem is solved by an higher bore cylinder that suits the machine.
Three size pressure boosters, with pressure ratio of 2 – 1, have been designed to avoid these problems. This device is utilizing the compressed air of the circuit where it is installed.


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